Learn the most common mistakes operators make with a telescopic handler and how to avoid them. Improve safety and efficiency on every job site with these expert tips.
A telescopic handler, also known as a telehandler, is one of the most versatile machines used in construction, warehousing, agriculture, and industrial projects. It can lift heavy materials, reach impressive heights, and adapt to different job demands with the right attachments. But as powerful as these machines are, they also require careful handling.
Even experienced operators sometimes make mistakes with telehandlers. These errors may seem small at the moment, but they can lead to accidents, costly repairs, or project delays. At Jugnoo Transport, we’ve seen firsthand how proper training and careful use can make the difference between a safe, efficient project and a dangerous, costly one.
In this article, we’ll break down the most common mistakes operators make with a telescopic handler—and how you can avoid them. Whether you’re a site manager, contractor, or operator, this checklist will help you keep your projects safe, efficient, and on schedule.
1. Overloading the Boom
One of the most frequent mistakes is overloading the boom. Every telehandler has a maximum lifting capacity, and exceeding that limit can cause serious issues.
Why Operators Overload
- Rushing the Job: To save time, some operators attempt to lift more than the machine is designed for.
- Misjudging the Load: Not weighing or estimating the load correctly.
- Assuming Extra Power: Believing the telehandler is stronger than its actual rating.
The Dangers of Overloading
- Tipping Over: Too much weight can shift the center of gravity, causing the telehandler to tip.
- Structural Damage: The boom and hydraulics can be severely damaged, leading to costly repairs.
- Injury or Fatality: A tipped load can harm workers and damage nearby property.
- Project Delays: Equipment damage often halts work until repairs or replacements are made.
How Jugnoo Transport Helps Prevent This
At Jugnoo Transport, every telehandler rental comes with clear guidelines on weight limits. Our team trains operators on how to measure and balance loads properly. We also advise clients to never risk overloading the boom, no matter how urgent the job seems. Remember, one unsafe lift can cost far more than a few extra minutes of work.
2. Ignoring the Load Chart
Another serious and common mistake is ignoring the load chart. The load chart is essentially the telehandler’s instruction manual for safe lifting.
What the Load Chart Shows
- Maximum lifting weight at different boom angles.
- Safe working load based on boom extension.
- Stability zones depending on reach and height.
Why Operators Ignore It
- Overconfidence: Experienced operators sometimes assume they know the limits without checking.
- Time Pressure: In busy projects, safety checks are rushed or skipped.
- Lack of Training: New operators may not fully understand how to read the chart.
Risks of Ignoring the Load Chart
- Unexpected Tipping: The further the boom extends, the less weight it can safely carry. Ignoring this detail leads to instability.
- Equipment Stress: Lifting outside safe zones can weaken hydraulic systems over time.
- Insurance Issues: If an accident occurs while ignoring the load chart, insurance claims may be denied.
How Jugnoo Transport Addresses This
We make sure every telehandler we deliver has a visible load chart and that operators are shown how to use it. During training, our experts stress the importance of following these guidelines to avoid accidents. At Jugnoo Transport, ignoring the load chart is never an option—we put safety first.
3. Operating on Unstable Ground
Telescopic handlers are large, heavy machines that rely heavily on ground stability. One of the top mistakes operators make is operating on unstable ground.
Why It’s Dangerous
Even if the load is within safe limits, uneven or soft ground can shift under the telehandler’s weight. This creates a risk of tipping or sinking, especially when the boom is extended.
Common Causes of Unstable Ground
- Wet or Muddy Soil: Rain can soften the ground, making it unstable.
- Loose Gravel or Sand: These surfaces provide poor traction and support.
- Sloped Surfaces: Operating on a slope can tilt the telehandler dangerously.
- Poorly Compacted Ground: Unprepared job sites can collapse under heavy equipment.
How to Avoid This Mistake
- Always inspect the site before starting work.
- Use stabilizers or pads on soft surfaces.
- Avoid operating near trenches, pits, or slopes.
- Reassess ground conditions daily, especially after weather changes.
Jugnoo Transport’s Safety Commitment
Our team advises clients on proper site conditions before delivering a telehandler. If your project involves potentially unstable surfaces, we’ll recommend safety measures or alternative equipment to reduce risks. Remember, avoiding operating on unstable ground is crucial to keeping your crew and your project safe.
4. Poor Visibility and Blind Spots
One of the biggest challenges telehandler operators face is poor visibility and blind spots. Because of their size and design, telehandlers naturally have areas that the operator can’t see well.
Why It’s a Problem
- Blocked Sightlines: The boom and attachments often block the operator’s view.
- Busy Job Sites: With workers, vehicles, and materials moving around, blind spots can hide potential hazards.
- Higher Loads: Carrying bulky items can completely block the forward view.
Risks of Poor Visibility
- Accidents with Workers: Operators may not see someone walking nearby.
- Collisions with Equipment: Other machines in the area can easily be hit.
- Property Damage: Limited visibility increases the risk of hitting walls, scaffolding, or stored materials.
Solutions to Improve Safety
- Always use a spotter to guide you in tight spaces.
- Equip machines with mirrors and cameras where possible.
- Move slowly and pause when your vision is limited.
- At Jugnoo Transport, we provide modern telehandlers with upgraded safety features to help reduce poor visibility and blind spots.
5. Using the Wrong Attachments
Another mistake operators often make is using attachments that are not suited to the job—or worse, not compatible with the telehandler at all.
Common Issues
- Incorrect Forks: Using forks that can’t handle the required weight.
- Improper Buckets or Lifting Hooks: Attachments that aren’t designed for the task can bend or break under pressure.
- Compatibility Problems: Not all attachments fit all telehandlers. Forcing the wrong fit can damage the machine.
The Dangers
- Load Slips: The wrong attachment increases the chance of losing control of the load.
- Machine Stress: Non‑compatible attachments put stress on the hydraulics and boom.
- Safety Risks: If an attachment breaks mid‑lift, it can cause severe injury or property damage.
Jugnoo Transport’s Approach
We provide a wide range of attachments that are tested and guaranteed to work safely with our telehandlers. Before delivery, our team ensures the right tools are included for your project. This prevents the costly mistake of using the wrong attachment for the job.
6. Neglecting Pre‑Operation Inspections
Daily checks may sound like a small detail, but neglecting pre‑operation inspections is a mistake that can lead to major issues.
Why Operators Skip Inspections
- Time Pressure: Some think inspections are a waste of time.
- Overconfidence: Experienced operators may assume the machine is fine.
- Unawareness: New operators might not know what to check.
What a Pre‑Operation Inspection Should Include
- Tires: Look for cuts, wear, or low pressure.
- Hydraulic System: Check for leaks or cracks in hoses.
- Lights and Alarms: Make sure all safety signals work.
- Brakes and Steering: Test before full operation.
- Load Chart and Safety Labels: Ensure they’re in place and readable.
Consequences of Skipping Inspections
- Unexpected Breakdowns: Small problems grow into costly repairs.
- Accidents: A faulty brake or worn tire can cause serious incidents.
- Delays: If the machine fails mid‑project, you lose valuable time.
At Jugnoo Transport, every telehandler undergoes a thorough inspection before leaving our yard. We also provide operators with a daily checklist, so neglecting pre‑operation inspections is never an issue.
7. Rushing Through Operations
Time pressure is common on job sites. Deadlines, demanding clients, and tight schedules often push operators to work faster. But with telehandlers, rushing through operations is one of the most dangerous mistakes you can make.
Why Operators Rush
- Trying to complete more lifts in less time
- Pressure from supervisors or project deadlines
- Overconfidence in their ability to multitask
The Risks
- Skipping Safety Steps: Forgetting to check ground conditions or ignoring the load chart.
- Increased Accident Chances: Quick, careless movements often lead to collisions.
- Damage to Equipment: Stressing the boom or hydraulics by not operating smoothly.
Jugnoo Transport’s Advice
At Jugnoo Transport, we always remind our clients that safety is more important than speed. We encourage planned lifts, proper site checks, and steady operations. A delayed project is frustrating, but an accident caused by rushing through operations is far worse—and often much more costly.
8. Lack of Communication on Site
Another common mistake is a lack of communication on-site. A telehandler is a large machine, and the operator cannot see everything happening around it. Without clear communication, risks increase dramatically.
Why Communication Matters
- Job sites are noisy, with multiple machines and workers.
- Blind spots mean operators rely on spotters and coworkers for guidance.
- Misunderstandings can lead to serious accidents.
How to Improve Communication
- Use Radios: Two‑way radios allow instant instructions.
- Establish Hand Signals: Every worker should understand standard gestures.
- Daily Briefings: Quick meetings before work keep everyone on the same page.
Jugnoo Transport’s Safety Culture
We train operators not only to handle the machine but also to communicate clearly with their team. Every telehandler rental from Jugnoo Transport comes with advice on communication protocols so that the operator and the site crew can work together safely and efficiently.
9. Not Following Weight Distribution Rules
Telehandlers are designed to handle heavy loads, but only if the weight is positioned correctly. Not following weight distribution rules is another mistake that can easily cause tipping or load loss.
What This Means
- Uneven Loads: Placing heavier materials on one side of the forks.
- Improper Pallet Positioning: Loads that aren’t centered on the forks.
- Extended Loads: Carrying items that are too long for safe handling.
The Consequences
- Tipping Over: A load that isn’t balanced shifts the center of gravity.
- Dropping the Load: Poorly secured or uneven weight can slide off.
- Machine Stress: Uneven loads strain the boom and forks.
How Jugnoo Transport Helps
We provide training on how to properly balance and secure loads. Our team ensures every operator understands the importance of following weight distribution guidelines. At Jugnoo Transport, we believe that not following weight distribution rules is a mistake that can be completely avoided with proper training and awareness.
10. Ignoring Weather and Environmental Conditions
One of the most overlooked mistakes telehandler operators make is ignoring weather and environmental conditions. While telehandlers are powerful and versatile, they are still vulnerable to changes in weather and site environment.
Why Weather Matters
- Rain and Wet Ground: Even light rain can make soil soft, creating unstable ground that increases the risk of tipping.
- High Winds: Strong gusts can make it dangerous to lift materials at height, especially wide or lightweight loads that act like sails.
- Sandstorms or Dusty Conditions: Common in the UAE, dust can block visibility and affect machine performance.
- Heat and Sun Exposure: High temperatures can affect hydraulic systems and tire pressure.
Risks of Ignoring the Conditions
- Accidents: Operating during bad weather increases the chance of accidents dramatically.
- Damage to Equipment: Mud, sand, or excessive heat can shorten the lifespan of components.
- Project Delays: Weather‑related incidents often lead to unplanned downtime.
Jugnoo Transport’s Weather Safety Tips
At Jugnoo Transport, we recommend operators:
- Postpone lifts during high winds or storms.
- Re‑inspect the ground after heavy rain before resuming work.
- Use covers and filters to protect against dust and sand.
- Take extra breaks in extreme heat to avoid operator fatigue.
By preparing for the weather, you can keep your project safe and avoid the costly mistake of ignoring environmental conditions.
Conclusion
Operating a telescopic handler comes with great responsibility. While these machines are invaluable for lifting, moving, and reaching tough spots, they can also be dangerous if used improperly.
Let’s recap the common mistakes operators make with a telescopic handler:
- Overloading the boom
- Ignoring the load chart
- Operating on unstable ground
- Poor visibility and blind spots
- Using the wrong attachments
- Neglecting pre‑operation inspections
- Rushing through operations
- Lack of communication on-site
- Not following the weight distribution rules
- Ignoring weather and environmental conditions
At Jugnoo Transport, we don’t just provide telehandler rentals—we provide peace of mind. With modern, well‑maintained machines, professional guidance, and a focus on safety, we help you avoid these mistakes so your project runs smoothly, safely, and on schedule.